11 Secrets to More Smoke on a Pellet Grill

Pellet grills are a popular choice among barbecue enthusiasts for their convenience and versatility. However, many users find that these grills don't always deliver the intense smoke flavour they desire in their smoked meats. This is a common issue, below is a detailed guide on how to maximize smoke flavour when cooking on a pellet grill. This advice will help both new and experienced pellet grill users improve their smoking techniques and create ribs with a rich, smoky taste.

These 11 key secrets cover everything from the type of seasoning to the choice of pellets and the optimal temperature for smoking. By following these steps, you can boost the smoke flavour and achieve the classic barbecue experience that you are looking for. This guide provides a comprehensive outline of recommendations, designed to help you create perfectly smoked ribs and other meats with enhanced flavour.

Secret 1: No Binders

Avoid using binders like mustard, oil, or Worcestershire sauce when prepping your meat. Instead, let the meat's natural moisture help the seasoning stick. Binders can act as a barrier to smoke penetration, so removing them ensures a better smoke flavour. If the meat is dry, use some water instead.

Secret 2: Simple Seasoning

Stick to basic salt and pepper instead of complex rubs. Using simpler seasoning allows smoke to penetrate the meat more deeply, whereas thicker powdery rubs can create a barrier that blocks smoke from reaching the meat's interior to its full potential. You’d be amazed at how great just salt and pepper tastes on smoke meat.

Secret 3: Increase Pepper

Pepper has smoke-attracting properties, which makes it a useful ingredient when you're aiming for maximum smoke flavour. Increase the pepper-to-salt ratio to encourage more smoke to adhere to your meat. On briskets or beef ribs, a 3-1 ratio (by volume) is not uncommon, I generally stick to a 2-1 ratio for briskets and pork butts. However, be cautious not to overdo it on meats that are short cooks like ribs, to avoid an overwhelming peppery taste.

I also prefer fresh cracked pepper. I use my Pepper Cannon (https://bbq.rumandcook.com/PepperCannon) to crank out pepper 70 times quicker than a traditional pepper grinder. You can save 10% using code “RUMANDCOOK”.

Secret 4: Start with Cold Meat

Keep your meat as cold as possible before smoking. Meat absorbs the most smoke before 165F. The colder it is when you start, the better. Chilling it in the fridge or even the freezer for a short time helps it absorb more smoke. The colder the meat, the more smoke it can take in.

Secret 5: Quality of Pellets Matter

Choose high-quality wood pellets for your pellet grill. The type of pellets you use impacts the amount of smoke produced and the flavour it imparts. I recommend brands like Bear Mountain BBQ for their consistent quality and smoke output. I’ve tested 7 brands and they are my go to.

Secret 6: Understand Wood Varieties

Different woods have different smoke characteristics. Pecan, for example, offers a mild, sweet flavour, while hickory and mesquite are more intense. Experiment with various wood types to find your preferred level of smoke and flavour profile.

Secret 7: Use a Smoke Tube

A smoke tube filled with wood pellets can be used to introduce additional smoke to your pellet grill. This tool is great for providing additional smoke, which can enhance the smoke flavour. However, I recommend not using one for more than half of the cooking time to avoid over-smoking your meat.

Secret 8: Low and Slow Temperature

Smoking at lower temperatures—around 200°F-250°F—provides more smoke. As the temperature increases, a cleaner fire burns, and the smoke output is reduced. I often will smoke meat at 160-200F in the beginning and then raise it to 275F for the last half of the cook to ensure proper fat rendering.

Secret 9: Utilize Upper Racks

Position your meat on the upper in the smoker if you have one. Since smoke and heat rise, placing meat on the upper racks allows for greater exposure to smoke. If your pellet grill doesn't have an upper rack, consider using a stand or rack to elevate the meat.

Secret 10: Extend Cooking Time

Smoking at lower temperatures naturally takes longer, but this extra time helps develop a deeper smoke flavour. Don't rush the process; allowing for longer cooking times ensures a better balance between doneness and smoke flavour.

Secret 11: Keep the Surface Moist

Spray the meat regularly with a mixture, like a 50/50 blend of water and apple cider vinegar. This not only keeps the meat moist, preventing it from drying out but also helps attract more smoke. Wait until the rub has dried and adhered to the meat (generally an hour) and then spray every 30-60 minutes depending on what you are smoking.

Following these detailed steps can help you get the most out of your pellet grill and create meats with enhanced smoke flavour.

**A special thank you to guest content creator Jake from Rum and Cook for sharing his expert advice with friends of Barbecues Galore. www.rumandcook.com. The opinions within this article are his own.

At Barbecues Galore we recommend you try the competition blend of pellets from Big Boy, at $9.99 per 20/lb bag, they may be the lowest cost/greatest flavour-valued pellets available in Canada.

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